No Results Found
The page you requested could not be found. Try refining your search, or use the navigation above to locate the post.
Optomechanics / Product Development
From the first sketch to the finished product, everything from a single source. Optomech offers you the full spectrum in development and construction. From the first draft to the series-optimised device. The cost- and resource-saving design of your product is just as important for us as the ergonomic assembly and operation.
⇒ Optics Design
⇒ Resonance Frequency & Static Load
⇒ Temperature Simulation
⇒ Optomechanics
⇒ Precision Mechanics
⇒ Lighting & Camera Systems
⇒ Optoelectronics & Electronics Development
⇒„design-to-cost“-optimization
Optics Design – Development, Computer Simulation, Tolerance Calculation
- We analyze your optical requirements or take over your known system characteristics. From this we calculate your required optical system or optimize your existing
- Our supported fields of application range from imaging optics to lighting systems, fiber and mirror optics to diffractive systems
As a result, you will receive a complete optics design with all tolerance specifications in accordance with DIN/ISO 10110, including adjustment specifications and recommendations for the versioning technology/design.
As a next step, we offer to develop and construct the necessary sockets and brackets.
Resonance Frequency & Static Load
Resonance Frequency Analysis
- FEM Analysis of your mechanical design
- Checking for resonance frequencies of vibrations are in the range of the vibrations caused by the environment and thus image or beam quality are negatively affected.
Static load analysis
- Simulation of static stress situations
- Check for possible position deviation of optical components
- due to external load
- due to the dead weight of the optical components
- Review of the expected voltages in the glass at selected sockets
As a result of both analyses, you will receive a detailed overall report as well as suggestions for design optimization, or a complete design.
As a next step, we offer to develop and construct your complete mechanical assembly.
Project Examples:
- Optimisation of an objective revolver carrier
Temperature Simulation
- Thermal CFD Analysis
- Temperature curve within components
- Heat transfer between components of your design
- Determination of acting forces on the components
- Display of stresses in the component
- Calculation of radii and distance changes for individual optical elements due to temperature influence
- Checking critical temperatures and reaction times for lighting and laser beam guidance systems
Just as with the resonance frequency & static load, you will not only receive a detailed report as a result of the investigation, but also the proposals for design optimization or the complete design.
Project Examples:
Optomechanics – Optomechanical Precision Systems
- Development of adjustment concepts based on optics design
- Calculation and construction of accurately fitting lens sockets
- Integration of controls necessary for focusing and zooming
- Integration of Irisblende
- Price-optimized construction via the casting methods
- Low-tension fastening of mirror sockets incl. integration of all required adjustment elements
As a result, we provide you with a verified tolerance calculation, 3D models in common CAD formats (Creo, SolidWorks, NX, STP.), drawings and parts lists as well as adjustment and assembly descriptions.
As a next step, we are happy to manufacture and assemble your prototype up to your small series.
Project Examples:
- development of an infrared zoom leans
- mechanics development of an ultra-fast macro inspection for non-contact wafer control (200nm/300mm) – semiconductor industry
- construction optimization of a digital fluorescence microscope
- construction of an IR projection system for ophthalmologic laser treatment
- compensation of image rotation when rotating the lens head with 2 x 90° leg
Precision Mechanics
- Design of precise positioning units that move and guide your optical elements safely and reliably
- Application specifics, such as cleanroom conditions as well as UV and IR-suitable coating, are taken into account by us
- For low-cost and time-sensitive designs, we also integrate catalog components from suppliers such as Thorlabs, Newport, Qioptiq (LINOS), OWIS and many other
As a result, you will receive a complete documentation including proven tolerance calculation, 3D models in common CAD formats (Creo, SolidWorks, NX, Solid Edge, STP.), drawings and parts lists as well as assembly descriptions.
As a next step, we are happy to manufacture and assemble your prototype up to your small series.
Project Examples:
- development of various wafer positioning units
- realization of the camera adjustment concept with the reproductible 3-point support
- construction of a filter wheel with 2 separate drives
Lighting & Camera Systems
- We support you in the selection of a light source and a signal receiver
- Better cooling and EMC protection optimize the features of your camera
- We check your needs and implement all necessary measures for cooling and power safety or laser safety according to CE guidelines. This check also includes the definition and placement of all necessary safety switches and sensors
- We calculate reaction times and construct shutter and filter changers
- In addition, we support you in the selection and placement of all necessary sensors that are relevant for the positioning of the moving components or for the control of the beam guide condition
Project Examples:
- development of optomechanical components of laser pump optics for ultra-bright plasma lighting
- wafer edge scanner
- integration of incident and DF lighting in an ultra-fast macro inspection module
Optoelectronics & Electronics Development
- We create the right circuit board for your application e.B. control board for motors, lasers (LIBS), ext. measuring instruments, etc.
Everything from a single source -> from hardware development to programming - We develop your circuit diagramm, create your PCB and deliver it tested
- The use of high-performance 32 bitS from STM allows us to deliver challenging and real-time applications
- We also adapt your existing hardware and software to your new requirements
Project Examples:
-
LIBS synchronization of laser, spectrometer, linear axis and camera with STM32
-
case construction of a high-speed camera with efficient heat dissipation
„design-to-cost“-optimization
- Optomech always supports you with care for design-to-cost optimization when transferring your products to series production.
- We have many years of experience in design and manufacturing organization and specialize in small and medium-sized series production.
- This allows us to optimize your prototype design for series production and to support you in all measures related to the organization of series production
- We are also happy to support you in the “design-to-cost” optimization of mechanical and optical constructions and assembly processes during ongoing production.
- Our range of services includes:
- risk analysis
- cost analysis
- Design optimization
- Definition of assembly and adjustment processes
- Design and manufacture of adjustment and assembly equipment
- Support for product certification
Project Examples: