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Production & Assembly
Precise production & assembly of prototypes; Quality-conscious also in series.
After developing your product, we manufacture and assemble your prototype.
We also handle the series production of your product.
Of course, we also offer assembly services for optical systems that we have not developed ourselves.
Our experienced specialists assemble and adjust all types of optical applications for you.
Visit us on Google Maps for a virtual tour of Optomech GmbH.
In order to guarantee you a high quality, we are ISO 9001 certified.
» Assembly
» optics production
» mechanical production
» turning parts
» milling parts
» quality control
» environmental tests
assembly
We assemble your components in our 160 square metre ISO 9 class clean room – both prototypes and series! (Google Maps Tour)
Assembly takes place under laminar flow boxes. There we achieve a level of cleanliness that corresponds to cleanroom class ISO 5. We currently have five workstations with laminar flow boxes at our disposal. However, we can expand to up to 10 such workstations if required.
160 qm cleanroom with 5 Laminar Flow Boxes
left: Laminar Flow Box
right: ESD-safe soldering workstation
Assembly examples, packaged in a clean room.
optics production
Optomech has a wide network of optics manufacturers. We are happy to support you in designing and selecting the right optics for your product. Optomech coordinates the production and compensation of your optical parts.
- Material: glass, plastic, crystal
- Form: Sphere, Asphere
- Dimensions: 1 mm bis 200 mm
mechanical production
Optomech has its own in-house workshop with turning and milling machines.[/caption]
Your benefits:
- Experience in precise optomechanical production
- Direct link between production and development
- Flexible order processing
- Short-term “Just in Time” delivery
- Feedback on potential for improvement
In addition, your components can be fitted with a “Corporate Design” surface coating adapted to the optical application.
If necessary, parts can be cleaned and packed in the cleanroom.
Examples of aluminium components, black anodized
turning parts
Our CNC turning machine Haas CL-1
- Turned parts made of various materials such as steel, stainless steel, aluminium, brass, bronze, etc.
- Workpiece diameter: From 2 mm to 102 mm
- Accuracy: More precise than 10 µm
- Part lengths up to 250 mm
- from quantity 1
milling parts
Our workshop has 2 compact Datron Neo high-speed milling machines
- CNC milling parts made of all plastics and aluminium
- Components with free-form surfaces
- Component dimensions up to 450 mm x 350 x 100 mm
- Direct manufacturing via .step file
- from quantity 1
quality control
Thanks to our strict quality control procedures, we can guarantee that every product meets our high standards. We have a comprehensive range of laboratory equipment for adjustments and quality control purposes.
Laboratory equipment for adjustment & quality control
Environmental tests
Climate, vibration, and shock tests
Climatic and mechanical environmental influences affect almost every serial product. To test the reliability of your product under the expected conditions, we are able to carry out appropriate tests for you with our partner network.
Vibration and shock tests can be used to predict how your product will react to transport, for example, and whether it will continue to function accurately and without malfunction.
Furthermore, products are often exposed to extreme temperature fluctuations during transport and storage. We offer testing services to assess the effects of low and high temperatures on your product.
If you need help selecting the right environmental tests or optimising your products, we’re here to assist you.
We audit in accordance with the following standards:
- ISTA packaging tests (test reports from the International Safe Transit Association)
- Standard IEC 60068-2-1 (Temperature tests at low temperatures)
- Standard IEC 60068-2-2 (Temperature tests with dry heat)
Further standards are available on request.